Two months ago, after my article about battery-electric buses appeared in CityLab, New Flyer reached out to me for an interview. Already in one of the interviews I’d done for the article, I heard second-hand that New Flyer was more reasonable than Proterra and BYD and was aware of the problem of battery drain in cold weather. I spoke to the company’s director of sustainable transportation, the mechanical engineer David Warren, and this confirmed what I’d been told.
Most incredibly, I learned at the interview that the headline figures used in the US for electric bus performance explicitly exclude heating needs. The tests are done at the Altoona site and only look at electricity consumption for propulsion, not heating. New Flyer says that it is aware of this issue and has tried not to overpromise, but evidently Proterra and BYD both overpromise, and regardless of what any vendor says, American cities have bought into the hype. In Duluth this was only resolved with fuel-fired heaters; the buses only use electricity for propulsion, which is not the majority of their energy consumption in winter.
Warren and I discussed New York specifically, as it has a trial there on the M42. The heater there puts out 22 kW of energy at the peak, but on the day we discussed, January 29th, when the air temperature was about -7*, actual consumption was on average about 10 kW. Electricity consumption split as 40% heating, 20% propulsion, and 40% other things, such as the kneeling system for easier boarding.
The battery can last many roundtrips on the M42, specifically a very slow route. Electric vehicles tend to do much better then fuel-powered ones at low speed in city traffic, because of regenerative braking and higher efficiency. When I discussed the Proterra trial with MVTA, I was told specifically that the buses did really well on days when the temperature was above freezing, since the battery barely drained while the bus was sitting in rush hour Downtown Minneapolis traffic. This pattern is really a more extreme version of one that may be familiar to people who have compared fuel economy ratings for hybrid and conventional cars: hybrids are more fuel-efficient in city driving than on the highway, the opposite of a non-hybrid, because their electric acceleration and deceleration cycles allow them some of that regeneration.
The current system is called OppCharge (“opportunity charging”), and currently requires the bus to spend 6 minutes out of every hour idling for recharge; the Xcelsior presentation shows a bus with a raised pantograph at a charging station, and I wonder whether it can be extended to an appropriate length of wire to enable in-motion charging.
The New Flyer examples I have seen are in large cities – New York and Vancouver. New York’s system for opportunity charging does not require an attendant; Vancouver’s may or may not, but either way the charging is at a bus depot, where the logistics are simpler. In contrast, in Albuquerque the need for midday charging was a deal breaker. When I talked to someone who knew the situation of Albuquerque’s BRT line, ART, I was told that the BYD midday charge system would require an attendant as well as room for a charging depot. Perhaps an alternative system could get rid of the attendant, but the land for a bus that at the end of the day isn’t that busy has nontrivial cost even in Albuquerque.
Even with opportunity charging, batteries remain hefty. Warren said that they weigh nearly 4 tons per standard-length bus; the XE40 weighs 14 metric tons, compared with 11.3 for the older diesel XD40 platform. Specifically on a short, high-ridership density like the M42 and many other New York buses, there is likely to be a case for installing trolleywire and using in-motion charging. In-motion charging doesn’t work well with grids, since it is ideally suited to when several branches interline to a long trunk route that can be electrified, but ultimately it’s a bus network with ridership density comparable to that of some big American light rail networks like Portland’s.
*In case it’s unclear to irregular readers, I exclusively use metric units unless I mention otherwise, so this is -7 Celsius and not -7 Fahrenheit; the latter temperature would presumably drain the battery a lot faster.