Category: Construction Costs

Why Are Canadian Construction Costs So High?

When I lived in Vancouver, I was enthusiastic about SkyTrain, which combined high service levels with relatively low construction costs. At the time, the budget for the 12-kilometer Broadway subway from VCC-Clark to UBC was $3 billion (all figures are in Canadian dollars, so subtract 20% for US PPP equivalents). The cost per km was average for a non-English-speaking country, and very low for an English-speaking one, and the corridor has high population and job density. With a ridership projection of 350,000, it was by a large margin North America’s most cost-effective rail extension.

Since then, costs have sharply risen. TransLink lost its referendum and had to scramble for funding, which it got from the new Trudeau administration – but the money was only sufficient to build half the line, between VCC-Clark and Arbutus. With the latest cost overrun, the budget is now $2.83 billion for 5.6 km: C$500 million per kilometer. This is barely below average for a North American subway, and very high for a Continental European one. I tried reaching out to TransLink before the overrun was announced, trying to understand how it was building subways for less money than the rest of North America, but while the agency knew who I am and what I was querying, it didn’t respond; now I know why.

Outside Vancouver, costs are high as well. In Toronto, there are several subway projects recently built or proposed, all expensive.

The least expensive is the Vaughan extension of the Yonge-University-Spadina Line. It opened last year, after a two-year delay, at the cost of $3.2 billion for 8.6 km, or C$370 million per kilometer. Andy Byford, then the chair of the Toronto Transit Commission, now New York City Transit chief, was credited with limiting the cost overruns after problems began. The line is an outward extension into low-density suburbia, and construction has no reason to be difficult. The source also cites the expected ridership: 24 million per year by 2020, or about 80,000 per weekday, for a total of $40,000 per rider, a high though not outrageous figure.

More expensive is the Scarborough subway. Toronto has an above-ground rapid transit line connecting Scarborough with Kennedy on the Bloor-Danforth Line, using the same technology as SkyTrain but with a driver. But unlike Vancouver, Toronto is unhappy with the technology and has wanted to replace the entire line. Originally the plan was to replace it with light rail, but subsequently the plans have changed to a subway. The current plan is to build a 6.4-km nonstop extension of the Bloor-Danforth Line, which would cost $3.35 billion, or C$520 million per kilometer. While this is still slightly below average by American standards, the dominant factor for construction costs in New York is the stations, which means a long subway tunnel with just one new station should be cheap. At the per-item costs of Paris, the line should cost US$1.07 billion, or about C$1.35 billion. At those of Second Avenue Subway, it should cost US$3.3 billion, or about C$4.1 billion. In other words, Toronto is building a subway for almost the same costs as New York, taking station spacing into account, through much lower-density areas than the Upper East Side.

Finally, Toronto has long-term plans for a Downtown Relief Line, providing service to the CBD without using the Yonge-University-Spadina Line. The estimated cost in 2016 dollars is $4-4.4 billion (source, PDF-p. 31), but this assumes faster-than-inflation cost escalation already, and adjusted only for inflation this is higher, about $5-5.5 billion. Per PDF-p. 15 the line would have 6.25-6.7 km of tunnel, for a total cost of about C$800 million per kilometer. The DRL is planned to go under older subways and serve Downtown Toronto, contributing to its higher cost, but the stations are to be constructed cut-and-cover. Despite using cheap construction methods, Toronto is thus about to build an extremely expensive subway.

While I’ve drawn a distinction between costs in English- and non-English-speaking countries, or between common and civil law countries Montreal’s costs are solidly common law Anglophone even though Quebec is Francophone and uses civil law. A 5.8 km extension of the Blue Line is budgeted at $3.9 billion, a total of C$670 million per kilometer. The Blue Line is circumferential, and the extension would extend it further out, but the residential areas served are fairly dense, around 10,000 people per square kilometer on adjacent census tracts.

The last case is Ottawa, where costs are less clear. Ottawa is replacing its BRT line with light rail, which includes a short city center tunnel, called the Confederation Line. The cost is $2.1 billion and the length of the line is 12.5 km, of which 2.5 is in tunnel and the rest is on the surface. The overall project is more expensive, at $3.6 billion, but that includes related works on other lines. I don’t know the portion of the Confederation Line’s cost that’s attributed to the tunnel, so any estimate for tunneling cost has to rely on estimates for the underground premium over surface transit. In Vancouver the original estimate for Broadway rail had a 2.5:1 premium, which would make the cost of the tunnel $320 million per km; however, a more common premium is 6:1, which would raise the cost of the tunnel to $500 million per km.

I don’t know why Canada is so expensive; I’m less familiar with the details of its subway extensions than I am with those of either the US or the UK. The fact that Toronto manages to have very high construction costs even while using cheap methods (cut-and-cover stations, or long nonstop segments) is worrying, since it casts doubt on the ability of high-cost cities to rein in expenses by using cut-and-cover stations rather than mining.

Moreover, the social reasons leading to degradation of civil service in the US are less relevant to Canada. There is less hyperlocal empowerment than in the US and stronger provinces relative to both the federal government and municipalities. Anecdotally I have also found Canadians less geographically solipsistic than Americans. If I had to guess I would say that Canadians look to the US as a best practices model, just as Americans in various cities do to other American (and sometimes Canadian) cities, and if they look at foreign models they look at the UK. Montreal used Paris as a model when it first built its Metro, but more recently its ideas about using France as a model have devolved into no-bid contracts.

Massachusetts Sandbags the North-South Rail Link

Boston has two main train stations: South Station, and North Station. Both are terminals, about 2 km apart, each serving its own set of suburbs; as a result, over the last few decades there have been calls to unify the system with a regional rail tunnel connecting the two systems. This tunnel, called the North-South Rail Link, or NSRL, would have been part of the Big Dig if its costs hadn’t run over; as it were, the Big Dig reserved space deep underground for two large bores, in which there is clean dirt with no archeological or geotechnical surprises. The NSRL project had languished due to Massachusetts’ unwillingness to spend the money on it, always understood to be in the billions, but in the last few years the pressure to build it intensified, and the state agreed to fund a small feasibility study.

A presentation of the draft study came out two days ago, and is hogwash. It claims on flimsy pretext that NSRL would cost $17 billion for the tunnel alone. It also makes assumptions on service patterns (such as manual door opening) that are decades out of date not just in Europe and East Asia but also in New York. The Fiscal and Management Control Board, or FMCB, discusses it here; there’s a livestream as well as a link to a presentation of the draft study.

The content of the study is so weak that it has to have been deliberate. The governor does not want it built because of its complexity, no matter how high its benefits. Thus, the state produced a report that sandbags a project it doesn’t want to build. People should be fired over this, starting with planners at the state’s Office of Transportation Planning, which was responsible for the study. The way forward remains full regional rail modernization. As for the cost estimate, an independent study by researchers at Harvard’s Kennedy School of Government estimates it at about $5 billion in today’s money; the new study provides no evidence it would be higher. I urge good transit activists in Massachusetts, Rhode Island, and New Hampshire to demand better of their civil servants.

Tunneling costs

The study says that the cost of a four-track NSRL tunnel under the Big Dig would be $17 billion in 2028 dollars. In today’s money, this is $12 billion (the study assumes 3.5% annual cost escalation rather than inflation-rate cost escalation). It claims to be based on best practices, listing several comparable tunnels, both proposed and existing:

  • California High-Speed Rail tunnels (average estimated cost about $125 million per km, not including overheads and contingency)
  • Crossrail (see below on costs)
  • The M-30 highway tunnel in Madrid (average cost about $125 million per km of bored tunnel in the mid-2000s, or around $150 million/km in today’s money)
  • The canceled I-710 tunnel in California (at 7.2 km and $5.6 billion, $780 million per km
  • The Spoortunnel Pannerdensch Kanaal (around $200 million in today’s money for 1.6 km of bore, or $125 million per km)

Unlike the other tunnels on the list, Crossrail has stations frustrating any simple per km cost analysis. The headline cost of Crossrail is £15 billion; however, I received data from a freedom of information request showing that the central (i.e. underground) portion is only £11.6 billion and the rest is surface improvements, and of this cost the big items are £2.2 billion for tunneling, £4.1 billion for stations, £1 billion for tracks and systems, and £2.7 billion for overheads and land acquisition. The tunneling itself is thus around $150 million per km, exclusive of overheads and land (which add 30% to the rest of the project). All of this is consistent with what I’ve found in New York: tunneling is for the most part cheap.

With the exception of Crossrail, the above projects consist of two large-diameter bores. The mainline rail tunnels (California HSR and Pannerdensch Kanaal) are sized to provide plenty of free air around the train in order to improve aerodynamics, a feature that is desirable at high speed but is a luxury in a constrained, low-speed urban rail tunnel. The highway tunnels have two large-diameter bores in order to permit many lanes in each direction. The plan for NSRL has always been two 12-meter bores, allowing four tracks; at the per-km boring cost of the above projects, this 5 kilometer project should cost perhaps a billion dollars for tunneling alone.

The stations are typically the hard part. However, NSRL has always been intended to use large-diameter tunnels, which can incorporate the platforms within the bore, reducing their cost. Frequent commenter Ant6n describes how Barcelona used such a tunnel to build Metro Lines 9 and 10, going underneath the older lines; the cost of the entire project is around $170 million per km, including a cost overrun by a factor of more than 3. Vertical access is likely to be more difficult in Boston under the Big Dig than in Barcelona, but slant shafts for escalators are still possible. At the worst case scenario, Crossrail’s station costs are of an order of magnitude of many hundreds of millions of dollars each, and two especially complex ones on Crossrail 2 are £1.4 billion each; this cost may be reasonable for Central Station at Aquarium, but not at South Station or North Station, where there is room for vertical and slant shafts.

It’s possible that the study made a factor-of-two error, assuming that since the mainline rail comparison projects have two tracks, their infrastructure is sized for two urban rail tracks, where in reality a small increase in tunnel diameter would permit four.

Researchers at the Harvard Kennedy School of Government came up with an estimate of $5.9 billion in 2025 dollars for a four-track, three-station NSRL option, which is about $5 billion today. Their methodology involves looking at comparable tunneling projects around the world, and averaging several averages, one coming from American cost methodology plus 50% contingency, and two coming from looking at real-world cost ranges (one American, one incorporating American as well as rest-of-world tunnels). Their list of comparable projects includes some high-cost ones such as Second Avenue Subway, but also cheaper ones like Citybanan, which goes deep underneath Central Stockholm with mined tunnels under T-Centralen and Odenplan, at $350 million per km in today’s money.

But the MassDOT study disregarded the expertise of the Kennedy School researchers, saying,

Note: The Harvard Study did not include cost for the tunnel boring machine launch pit and only accounted for 2.7 miles of tunneling (the MassDOT studies both accounted for 5 miles of tunneling), and no contingency for risk.

This claim is fraudulent. The Kennedy School study looks at real-world costs (thus, including contingency and launch pit costs) as well as at itemized costs plus 50% contingency. Moreover, the length of the NSRL tunnel, just under 5 km, is the same either way; the MassDOT study seems to be doubling the cost because the project has four tracks, an assumption that is already taken into account in the Kennedy School study. This, again, is consistent with a factor-of-two error.

Moreover, the brazenness of the claim that a study that explicitly includes contingency does not do so suggests that MassDOT deliberately sabotaged NSRL, making it look more expensive than it is, since the top political brass does not want it. Governor Baker said NSRL looks expensive, and Secretary of Transportation Stephanie Pollack is hostile as well; most likely, facing implicit pressure from above, MassDOT’s overburdened Office of Transportation Planning scrubbed the bottom of the barrel to find evidence of absurdly high costs.

Electrification costs

Massachusetts really does not want or understand electrification. Even some NSRL supporters believe electrification to be an expensive frill that would sink the entire project and think that dual-mode locomotives are an acceptable way to run trains in a developed country in the 2010s.

In fact, dual-mode locomotives’ weak performance serves to raise tunneling costs. Struggling to accelerate at 0.3 m/s^2 (or 0.03 g), they cannot climb steep grades: both the Kennedy School and MassDOT studies assume maximum 3% grades, whereas electric multiple units, with initial acceleration of 1.2 m/s^2, can easily climb 4% and even steeper grades (in theory even 10%, in practice the highest I know of is 7%, and even 5% is rare), permitting shorter and less constrained tunnels.

As a result of its allergy to electrification, MassDOT is only proposing wiring between North Station and the next station on each of the four North Side lines, a total of 22.5 route-km. This choice of which inner segments to electrify excludes the Fairmount Line, an 8-stop 15 km mostly self-contained line through low-income, asthma-riven city neighborhoods (source, PDF-pp. 182 and 230). Even the electrification the study does agree to, consisting of about 30 km of the above surface lines plus the tunnels themselves, is projected to cost $600 million. Nowhere in the world is electrification so expensive; the only projects I know of that are even half as expensive are a pair of disasters, one coming from a botched automation attempt on the Great Western Main Line and one coming from poor industry practices on Caltrain.

A more reasonable American budget, based on Amtrak electrification costs from the 1990s, would be somewhat less than $2 billion for the entire MBTA excluding the already-wired Providence Line; this is the most familiar electrification scheme to the Bostonian reader or planner. At French or Israeli costs, the entire MBTA commuter rail system could be wired for less than a billion dollars.

Another necessary element is conversion to an all-EMU fleet, to increase performance and reduce operating costs. Railway Gazette reports that a Dutch benchmarking study found that the lifecycle costs of EMUs are half as high as those of diesel multiple units. As the MBTA needs to replace its fleet soon anyway, the incremental cost of electrification of rolling stock is negative, and yet the study tacks in $2.4 billion on top of the $17 billion for tunneling for vehicles.

A miscellany of incompetence

In addition to the sandbagged costs, the study indicates that the people involved in the process do not understand modern railroad operations in several other ways.

First, door opening. While practically everywhere else in the first world doors are automatic and opened with the push of a button, the MBTA insists on manual door opening. The MassDOT study gives no thought to high platforms and automatic doors (indeed, the Old Colony Lines are already entirely high-platform, but some of their rolling stock still employs manual door opening), and assumes manual door opening will persist even through the NSRL tunnels. Each train would need a squad of conductors to unload in Downtown Boston, and the labor costs would frustrate any attempt to run frequently (the study itself suggests hourly off-peak frequency; in Paris, RER lines run every 10-20 minutes off-peak).

Second, capacity. The study says a two-track NSRL would permit 17 trains per hour in each direction at the peak, and a four-track NSRL would permit 21. The MBTA commuter rail network is highly branched, but not more so than the Munich S-Bahn (which runs 30 at the peak on two tracks) and less so than the Zurich S-Bahn (which before the Durchmesserlinie opened ran either 20 or 24 tph through the two-track tunnel, I’m not sure which).

Worse, the FMCB itself is dumbfounded by the proposed peak frequency – in the wrong direction. While FMCB chair Joe Aiello tried explaining how modern regional rail in Tokyo works, other members didn’t get it; one member dared ask whether 17 tph is even possible on positive train control-equipped tracks. My expectations of Americans are low enough that I am not surprised they are unaware that many lines here and in Japan have automatic train protection systems (ETCS here, various flavors of ATC in Japan) that meet American PTC standards and have shorter minimum headways than every 3-4 minutes. But the North River Tunnels run 24-25 peak tph into Manhattan, using ASCES signaling, the PTC system Amtrak uses on the Northeast Corridor; the capacity problems at Penn Station are well-known to even casual observers of American infrastructure politics.

A state in which the FMCB members didn’t really get what their chair was saying about modern operations is going to propose poor operating practices going forward. MassDOT’s study assumes low frequency, and, because there is no line-wide electrification except on the Providence Line and eventually South Coast Rail (where electrification is required for wetland remediation), very low performance. MassDOT’s conception of NSRL has no infill stops, and thus no service to the bulk of the contiguous built-up area of Boston. Without electrification or high platforms, it cannot achieve high enough speeds to beat cars except in rush hour traffic. Limiting the stop penalty is paramount on urban rail, and level boarding, wide doors, and EMU acceleration combine to a stop penalty of about 55 seconds at 100 km/h and 75 seconds at 160 km/h; in contrast, the MBTA’s lumbering diesel locomotives, tugging coaches with narrow car-end doors with several steps, have a stop penalty of about 2.5 minutes at 100 km/h.

Going forward

The presentation makes it very clear what the value of MassDOT’s NSRL study is: at best none, at worst negative value through muddying the conversation with fraudulent numbers. The Office of Transportation Planning is swamped and could not produce a good study. The actual control was political: Governor Baker and Secretary of Transportation Pollack do not want NSRL, and both the private consultant that produced the study and the staff that oversaw it did what the politicians expected of them.

Heads have to roll if Massachusetts is to plan good public transportation. The most important person good transit activists should fight to remove is the governor; however, he is going to be easily reelected, and replacing the secretary of transportation with someone who does not lie to the public about costs is an uphill fight as well. Replacing incompetent civil servants elsewhere is desirable, but the fish rots from the head.

Activists in Rhode Island may have an easier time, as the state is less hostile to rail, despite the flop of Wickford Junction; they may wish to demand the state take lead on improving service levels on the Providence Line, with an eye toward forcing future NSRL plans to incorporate good regional rail practices. In New Hampshire, provided the state government became less hostile to public investment, activists could likewise demand high-quality commuter rail service, with an eye toward later connecting a North Station-Nashua-Manchester line to the South Side lines.

But no matter what, good transit activists cannot take the study seriously as a planning study. It is a political document, designed to sandbag a rail project that has high costs and even higher benefits that the governor does not wish to manage. Its cost estimates are not only outlandish but brazenly so, and its insistence that the Kennedy School study does not include contingency is so obviously incorrect that it must be considered fraud rather than a mistake. Nothing it says has any merit, not should it be taken seriously. It does not represent the world of transportation planning, but rather the fantasies of a political system that does not understand public transportation.

Why Free Trade in Rolling Stock is Good

Classical economics asserts that if two countries freely trade, then both gain relative to a baseline in which they don’t trade. The classical theory of comparative advantage hinges on reciprocal free trade. But more recently, economists have begun to push for entirely domestic support for free trade, arguing that reducing trade barriers is good even without reciprocation. The arguments involve corruption and misallocation of capital coming from protectionism. Whatever criticism there may be of this neoliberal conception of trade, rolling stock appears to be an example in which this conception is right.

I have previously criticized informal French protectionism in high-prestige procurement for blowing up Parisian rolling stock costs by a factor of almost 2. In Paris, my example of what could be done with the money Ile-de-France Mobilités is wasting on rolling stock was infrastructure construction, justified by the city’s very low construction costs relative to ridership (if not relative to route-length). But there’s an even better set of examples of high costs in the United States, justified on labor grounds and yet involving wastes of money disproportionate to the number of jobs created.

Last month, The American Prospect published an article about a union push to have more US rolling stock made in America, by unionized workers. The TAP article talks about a light rail vehicle order in Los Angeles for $890 million, for what the article says is 175 cars and what manufacturer Kinki Sharyo and other industry sources say is 235 cars, built at a dedicated factory in the Los Angeles exurbs. The purpose of the article is to advocate for more protectionism for the sake of American union members, so it details the wages the workers are making (about $20 an hour, up from $11 for unskilled jobs elsewhere) but does not delve into comparative costs. It’s worth asking if the costs are competitive, and the answer is that they are not.

The cost of LACMTA’s Kinki Sharyo order is $3.8 million per car; these cars are 27 meters long, so this translates to $140,000 per meter of train length. In contrast, the average cost in Europe appears to be just under $100,000 per meter, across a variety of cities and models:

The shortest trains on this list (the Citadis Compact orders, at 22-24 meters) are in the middle of the pack, so it’s unlikely there’s any nonlinearity in cost; moreover, the Compact is slightly shorter than the Kinki Sharyo trains, so no extrapolation is required, only interpolation.

The LACMTA order follows another premium-priced light rail order in the same state: as I wrote in the Bay City Beacon last year, Muni Metro’s Siemens LRV order cost about $4 million per 23-meter car, about $170,000 per meter of train length. The trains are being built at a new plant in Sacramento.

The United States has federal Buy America laws, requiring federally-funded contracts to buy domestic products provided they cost no more than 25% more than equivalent imports. However, there is no in-state purchase requirement. Owing to large New York City Subway orders, some vendors have long-established plants near New York (Kawasaki and Alstom are in-state, Bombardier is in Vermont). However, under informal pressure from activists within California to provide good local jobs, LACMTA asked bidders to open local factories. Moreover, Siemens most likely placed its plant in Sacramento rather than in lower-cost states in order to curry favor with state-funded orders.

We even see the same problem in Massachusetts, where CRRC opened a plant in Springfield for an MBTA Red and Orange Line car order. The order itself does not come at a premium – according to Metro Report the base order is about $100,000 per meter of train length and the option is $115,000, and the range of per-meter costs for subway trains is the same as that for LRVs – but it’s possibly a loss leader to help establish CRRC as a player in the American market. Even before Trump’s election, Congress investigated the order, which beat the competitors by a large margin; the competing bids were about $135,000 per meter for the base order. It says a lot about Massachusetts’ broken procurement that it takes a loss leader just to get costs down to their international levels. Nonetheless, the US premium does appear to be smaller for large subway orders than for small and medium-size LRV orders, since the extra costs of siting and setting up a factory are spread across more units.

The explicit goal of local content requirements is to create jobs. This is usually justified in terms of inequality and bleak prospects for unskilled workers. However, there is no cost-benefit calculation involved in this. According to TAP, the LACMTA order is creating 250 jobs manufacturing the trains; it doesn’t say how long they will last, but the duration of the contract is about 6 years. But the premium, about $300 million, works out to $1.2 million per job, a large multiple of total compensation to the workers. The Springfield plant has 200 jobs paying $50,000-60,000 per year, lasting 7 years across more than just the Boston contract; pro-rating to the Boston contract’s share of orders from the plant, the jobs will last around 5 years. Adding back the premium charged by the competing vendors raises the cost to $1 million per job, again a multiple of total working-class compensation.

There are two reasons why labor protectionism costs so much compared with its direct impact on working-class hiring. The first is leakage: much of the premium goes to management, including factory design and construction, or is just wasted on inefficiency (CRRC is opening a second American plant, in Chicago, instead of building everything at one plant). Some of the money goes to foreign consultants with the vendor and some stays domestic, but the domestic leakage goes to sitework and not to direct hiring.

The second reason is corruption and degradation of institutions. When the goal of public procurement is not just to buy the best product in terms of cost and quality, lobbyists make demands, like local hiring, that corrupt the process. A city that signals that the only things that matter are cost and quality will attract vendors who make the best bids in terms of cost and quality; a city that signals that the process depends on local political needs will attract vendors who make bids in order to satisfy local political actors, who as a rule don’t give a damn about good transit. Thus American agencies buy trains at a premium well beyond Buy America’s 25% limit, just because they think of cost and quality as just two of several political priorities and not as the sole legitimate bases of choosing a bidder.

The United States leads the world in higher education costs. The unsubsidized cost of a college degree at a good public university is about $100,000; at CUNY, which provides a good quality of degrees even if it’s so underfunded that classrooms aren’t supplied with chalk, it’s about $75,000. Stipends at the level of a good graduate program add another $30,000 or so per year. For around $200,000 per person, California could send low-income workers to college and pay for their living expenses for the duration of the degree, whereupon they will be able to get unsubsidized jobs paying much more than $20 per hour. For workers who can’t go to college, trade school is another option, offering decently-paying jobs for much lower cost since they take much less time. There is no need to lade the transit capital budget with what should be state or federal retraining grants; given the massive difference in cost, even the loss of matching funds (i.e. other people’s money) can leave the state or the city better off.

The problem is that there is no political incentive to think in such terms. Part of it is the corruption of institutions, as I mentioned already: labor groups see an opportunity to create jobs from a budget that from a local perspective is other people’s money. Another part is political prestige: romantics like old jobs (farmer, builder, truck driver, coal miner, baker, factory worker), which have had enough time to percolate into the national psyche, and since these jobs are old, they’re likely to be at the low end of the value-added ladder.

Absent very strong rules forbidding protectionism in procurement, this corruption will continue: evidently, Paris insists on buying expensive bespoke trains and somehow manages to get them manufactured within France, even though EU rules against interstate dumping are much stronger than US rules. Rules at the highest level are required to discourage such behavior (although Paris might still waste money on bespoke trains, just ones that can be made in Poland). Congress can and should stop funding any local or state agency that takes in-state content into account in procurement; the US is one democratic country, not fifty mercantile fiefdoms, and should use its status as a superstate with a large internal market to universalize good governance.

Construction Costs: Electrification

Continuing from last week’s post about signaling costs, here is what I’ve found about electrification costs.

Like signaling, electrification usually doesn’t make the industry press, and therefore there are fewer examples than I’d like. Moreover, the examples with concrete costs are all in countries where infrastructure costs are high: the US, Canada, the UK, Israel, New Zealand. However, a check using general reported French costs (as opposed to a specific project) suggests there is no premium in Israel and New Zealand over France, even though both countries’ urban rail tunneling projects are more expensive than Parisian Metro and RER extensions.

In the UK, the recent electrification project has stalled due to extreme cost overruns. Finding exact cost figures by segment is difficult in most of the country, but there are specific figures in the Great Western. Financial Times reports the cost of the Great Western project at £2.8 billion, covering 258 km of intercity mainline (mostly double-track, some four-track) and what I believe to be 141 km of commuter rail lines in South Wales, working from Wikipedia’s graphic and subtracting the canceled electrification to Swansea. In PPP dollars it’s around $10 million per km, but the cost may include items I exclude elsewhere in this post, such as rolling stock. For reference, in the late 2000s the project was estimated at £640 million, but costs then tripled, as the plan to automate wire installation turned out not to work. Taking the headline cost as that of the last link, £1.74 billion, the cost is $6.1 million per km, but there have been further overruns since (i.e. the Swansea cancellation).

In the US, there are three projects that I have numbers for. The most expensive of the three is Caltrain electrification, an 80 km project whose headline cost is $1.9 billion. But this includes rolling stock and signaling, and in particular, the CBOSS signaling system has wasted hundreds of millions of dollars. Electrification infrastructure alone is $697 million, or $8.5 million per km. The explanations I’ve read for this high figure include indifference to best practices (e.g. electrification masts are spaced 50 meters apart where 80 meters is more common) and generally poor contracting in the Bay Area.

The other two US projects are more remote, in two different ways. One is California High-Speed Rail: with the latest cost overrun, the projected electrification cost is $3.7 billion (table 4, PDF-p. 14). The length of route to be electrified is unclear: Phase 1, Los Angeles to San Francisco with a short branch up to Merced, is a little more than 700 km, but 80 km of that route is Caltrain, to which the high-speed rail fund is only contributing a partial amount. If the denominator is 700 km then the cost is $5.3 million per km.

The other remote US project is Amtrak’s electrification of the New Haven-Boston segment of the Northeast Corridor in the late 1990s. Back then, the 250-km double-track route was electrified for $600 million, which is $2.4 million per km, or about $3.5 million per km adjusted for inflation.

In Canada, Toronto is in the process of electrifying most of its regional rail network. The current project includes 262 route-km and has a headline cost of $13.5 billion, but according to rail consultant Michael Schabas, this includes new track, extensive junction modification, unnecessary noise walls (totaling $1 billion), and nearly 100% in contingency just because on the original budget the benefit-cost ratio seemed too good to be true. In a 2013 study, the infrastructure cost of full electrification was estimated at $2.37 billion for 450 route-km in 2010 Canadian dollars. In today’s American dollars it’s about $4.5 million per km.

In France, a report that I can no longer find stated that a kilometer of electrification cost a million euros, in the context of the electrification of a single-track legacy branch to Sables d’Olonne, used by some TGV services. While trying to find this report, I saw two different articles claiming the cost of electrification in France to be a million euros per double-track kilometer. The latter article is from 2006, so the cost in today’s money is a little higher, perhaps as high as $1.5 million per km; the article specifically says the cost includes bridge modification to permit sufficient clearances for catenary.

In Israel, the majority of the national network is currently being electrified, and I’ve argued elsewhere for a completist approach owing to the country’s small size, high density, and lack of rail connections with its neighbors. The project has been delayed due to litigation and possibly poor contractor selection, but a recent article on the subject mentions no cost overrun from the original budget of 3 billion shekels, about $750 million, for 600 km of double-track. This is $1.25 million per km and includes not just wire and substations but also 23 years’ worth of maintenance. This may be similar to the Danish ETCS project, which has been severely delayed but is actually coming in slightly under budget.

In New Zealand, the one electrification project recently undertaken, that of the Auckland regional rail network, cost $80 million in infrastructure. This is New Zealand dollars, so in US terms this is closer to $55 million. The total length of the network is about 80 route-km and 200 track-km, making the cost about $700,000 per km. But the project includes much more than wire: the maintenance facility, included in the Israeli figure, cost another NZ $100 million, and it is unclear whether bridge modifications were in the infrastructure contract or tendered separately.

The big takeaway from this dataset, taking French costs as the average (which they are when it comes to infrastructure), is that Israel and New Zealand, both small countries that use extensive foreign expertise, do not pay a premium, unlike the US, UK, and Canada. In the UK, there is a straightforward explanation: Network Rail attempted to automate the process to cut costs, and the automation failed, creating problems that blew up the budget. Premature automation is a general problem in industry: analysts have blamed it for Tesla’s production problems.

In the US and Canada, the construction cost problem is generally severe. However, it’s important to note that at NZ$2.8-3.4 billion for 3.4 km of tunnel, Auckland’s tunneling cost, around US$600 million per km, isn’t much lower than Toronto’s and is actually slightly higher than the Bay Area’s. My explanation for high costs in Israel, India, Bangladesh, Australia, Canada, New Zealand, Singapore, and Hong Kong used to be their shared English common law heritage, but this is contradicted by the lack of any British premium over French costs in the middle of the 20th century. An alternative explanation, also covering some high-cost civil law third-world countries like Indonesia and Egypt, is that these countries all prefer outside consultants to developing public-sector expertise, which in the richer countries is ideologically associated with big government and in the poorer ones doesn’t exist due to problems with corruption. (China and Latin America are corrupt as well, but their heritages of inward-looking development did create local expertise; after the Sino-Soviet split, China had to figure out how to build subways on its own.)

But Israel Railways clearly has no domestic expertise in electrification. The political system is so unused to this technology that earlier this decade I saw activists on the center-left express NIMBY opposition to catenary, citing bogus concerns over radiation, a line of attack I have never seen in California, let alone the Northeastern US. Nor is Israel Railways good at contracting: the constant delays, attributed to poor contractor choice, testify to that. The political hierarchy supports rail electrification as a form of modernization, but Transport Minister Israel Katz is generally hostile to public transit and runs for office with a poster of his face against a background of a freeway interchange.

What’s more likely in my view is that Israel and New Zealand, with no and very little preexisting electrification respectively, invited experts to design a system from scratch based on best industry practices. I’m unfamiliar with the culture of New Zealand, but Israel has extensive cultural cringe with respect to what Israelis call מדינה מתוקנת (“medina metukenet”), an unbroken country. The unbroken country is a pan-first-world mishmash of American, European, and sometimes even East Asian practices. Since the weakness of American rail is well-known to Israelis, Israel has just imported European technology, which in this case appears easy to install, without the more particular sensitivities of urban tunneling (the concrete side of the electronics before concrete maxim). In contrast, the US is solipsistic, insisting on using domestic ideas (designed by consultants, not civil servants). Canada, as far as I can tell, is as solipsistic as the US: its world extends to Canada and the US; Schabas himself had to introduce British ideas of frequent regional rail service to a bureaucracy that assumed regional rail must be run according to North American peak-only practices.

All of this is speculation based on a small number of cases, so caveat emptor. But it’s fairly consistent with infrastructure construction costs, so long as one remembers that the scope for local variation is smaller in electrification and systems than in civil infrastructure (for one, the scope for overbuilding is much more limited). It suggests that North America could reduce its electrification costs dramatically by expanding its worldview to incorporate the same European (or Asian) companies that build its trains and use European (or Asian) standards.

Construction Costs: Signaling

I launched a Patreon poll about construction cost posts, offering three options: signaling and electrification, rolling stock, and historical costs. Signaling and electrification won with 29 votes to historical costs’ 20 and rolling stock’s 6. This post covers signaling, and a subsequent post will cover electrification.

I was hoping to have a good database of the cost of installing train protection systems. Instead, I only have a few observations. Most metro lines in the world have searchable construction costs given a few minutes on Google, and a fair number of rolling stock orders are reported alongside their costs on Railway Gazette and other trade publications. In contrast, recent numbers for signaling are hard to get.

The gold standard for mainline rail signaling is European Train Control System, or ETCS; together with a specified GSM communications frequency it forms the European Rail Traffic Management System, or ERTMS. It’s a system designed to replace incompatible national standards that are often nearing the end of their lives (e.g. Germany expects that every person qualified to maintain its legacy LZB system will retire by 2026). It’s of especial interest to high-speed lines, since they are new and must be signaled from scratch based on the highest available standard, and to freight lines, since freight rail competes best over long distances, crossing national borders within Europe. Incompatible standards between countries are one reason why Europe’s freight rail mode share is weaker than that of the US, China, or Russia (which is Eurasian rather than European when it comes to freight rail).

As with every complex IT project, installation has fallen behind expectations. The case of Denmark is instructive. In 2008, Denmark announced that it would install ETCS Level 2 on its entire 2,667-km network by 2020, at the cost of €3.2 billion, or about $1.5 million per route-km. This was because, unlike both of its neighbors, Denmark has a weak legacy rail network outside of the Copenhagen S-tog, with little electrification and less advanced preexisting signaling than LZB. Unfortunately, the project has been plagued with delays, and the most recent timetable calls for completion by 2030. The state has had to additionally subsidize equipping locomotives with ETCS, but the cost is so far low, around $100,000 per locomotive or a little more.

That said, costs in Denmark seem steady, if anything slightly lower than budgeted, thanks to a cheap bid in 2011-2. The reason given for the delay is that Banedanmark changed its priorities and is now focusing on electrification. But contracts for equipping the tracks for ETCS are being let, and the cost per kilometer is about €400,000, or $500,000. The higher cost quoted above, $1.5 million per km, includes some fixed development costs and rolling stock costs.

Outside Denmark, ETCS Level 2 installation continues, but not at a nationwide scale, even in small countries. In 2010, SNCB rejected the idea of near-term nationwide installation, saying that the cost would be prohibitive: €4.68 billion for a network of 3,607 km, about $1.6 million per route-km. This cost would have covered not just signaling the tracks but also modifying interlockings; it’s not purely electronics but also concrete.

The Netherlands is planning extensive installation as well. As per Annex V of an EU audit from last year (PDF-pp. 58-59), the projected cost is around $2 million per route-km; the same document also endorses Denmark’s original budget, minus a small reduction as detailed above due to unexpectedly favorable bids. Locomotive costs are said to be not about $100,000 but €300,000 for new trainsets or €500,000 for retrofitting older trainsets.

A cheaper version, ETCS Level 1, is also available. I do not know its cost. Switzerland is about to complete the process of a nationwide installation. It permits a trainset equipped with just ETCS equipment and no other signaling to use the tracks, improving interoperability. However, it is an overlay on preexisting systems, so it is only a good fit in places with good preexisting signaling. This includes Switzerland, Germany, and France, but not Denmark or other countries with weak legacy rail networks, including the US. The Northeast Corridor’s ACSES system is similar to ETCS Level 1, but it’s an overlay on top of a cab signaling system installed by the Pennsylvania Railroad in the 1930s.

Comparing this with American costs is difficult. American positive train control, or PTC, uses lower-capacity overlay signaling, nothing like ETCS Level 2. One article claims that the cost per track-km (not route-km) on US commuter rail is about $260,000. On the MBTA, the projected cost is $517 million for 641 km, or $800,000 per route-km; on the LIRR it’s $1 billion for 513 route-km, or $1.9 million per route-km. Observe that the LIRR is spending about as much on a legacy tweak as Denmark and the Netherlands are on a high-capacity system built from scratch.

Why is Second Avenue Subway Phase 2 So Expensive?

I am only loosely following the news about the second phase of Second Avenue Subway. The project, running from 96th Street to 125th, with a short segment under 125th to Lexington, passing under the 4, 5, and 6 trains, is supposed to be cheap. In the 1970s, work began on Second Avenue Subway before the city went bankrupt, and there are extant tunnel segments built cut-and-cover in East Harlem between the station sites. The stations need to be dug, but the plan dating back to 2003 was to build them cut-and-cover as well, with local disruption for only a few blocks around 106th, 116th, and 125th Streets. Only one part would be difficult: going deep under 125th, under the preexisting subway. And yet, costs are very high, and the design seems to be taking a wrong turn.

In the early 2000s, the cost projections were $3.7 billion for phase 1 (actual cost: $5 billion, but much of the difference is inflation), and $3.3 billion for phase 2 (projected cost: at least $6 billion). Since then, there have been changes. For about a year I heard rumors that the preliminary engineering had been done wrong, and it was impossible to use the preexisting tunnel segments. Then I heard that no, it’s actually possible to use the existing tunnels. But a few days ago I heard that even though it’s possible, the MTA is now planning to demolish the existing tunnels and build the entire project deep underground using tunnel-boring machines.

With the information generally given out at community meetings, it’s hard to know what’s exactly going on. However, the fact that the MTA is talking about this suggests extreme disinterest in cost control. Cut-and-cover construction is cheaper than TBMs, per a 1994 paper looking at French urban rail costs since the 1970s. The tradeoff is that it forces rail lines to go underneath streets, which is disruptive to pedestrians and merchants, or demolish private property. Fortunately, Second Avenue is a wide, straight throughfare, and requires no such demolitions, while the disruption would be localized to areas that are scheduled to get subway stops as part of the project. Metro extensions here and in a number of other European cities are constructing stations cut-and-cover and the tunnels between them with TBMs; Metro Line 12’s online documents state that station construction involves just 18 months of digging.

It’s possible that the need to turn to 125th Street is messing up the plan to do everything cut-and-cover. While the turn itself can be done with minimal demolitions (the inside of the curve has a few small buildings, and there’s also an alignment slightly farther east that goes under vacant land while maintaining a 90-meter curve radius), going underneath the Lexington Avenue Line requires diving deep, and then there is no advantage to cut-and-cover. Building cut-and-cover under existing lines is difficult, and in that case, TBMs are warranted.

If the problem is 125th Street, then I would propose extending phase 2 and then breaking it apart into two subphases. Phase 2.0 would be cut-and-cover and open stations at 106th, 116th, and possibly 125th and 2nd temporarily. Phase 2.5 would involve driving TBMs under 125th Street all the way to Broadway; this could be done with a large-diameter TBM, with the platforms contained within the bore and vertical access dug so as to avoid the intersecting north-south subways. 125th Street has 30,000 crosstown bus boardings according to the MTA, which would make it the busiest bus corridor in the city per km: 10,000 per km, compared with 8,000 on the busiest single route, the M86. It is a priority for subway expansion, and if it’s for some reason not possible to easily build from 96th and 2nd to 125th and Lex in one go then the entire project should be extended to 125th and Broadway, at somewhat higher cost and far higher benefits.

The reason phase 1 was so expensive is that the stations were mined from small digs, rather than built cut-and-cover as is more usual. The idea was to limit street disruption; instead there was street disruption lasting 5 years rather than 1.5, just at small bore sites at 72nd and 86th rather than throughout the station boxes’ footprints. The TBM drive and systems cost together $260 million per kilometer, compared with $125 million on Paris’s Metro Line 1 extension, but the stations cost $750 million each, compared with $110 million.

It’s crucial that the MTA not repeat this mistake in phase 2, and it’s crucial that area transit activists hold the MTA’s feet to the fire and demand sharp cost control. Even taking the existing premiums as a given, cut-and-cover stations should not cost more than $200 million each, which means phase 2 as planned should cost $600 million for stations, about $330 million for systems, and another $350 million for overheads. At $1.3 billion this still represents high cost per kilometer, about $500 million, but it’s based on actual New York cost items, which means it’s plausible today. There is no excuse for $6 billion.

Joe Lhota Admits Defrauding the Public About Costs

The Wall Street Journal is reporting a bombshell story about New York’s subway station renovation program. The MTA had a budget of $936 million for renovating 32 subway stations, but nearly the entire budget is exhausted after the MTA has spent it on only 19 stations. These renovations do not include accessibility, which New York is lagging on. I’m interviewing people in the disability rights community about New York’s problems in this area, but the smoking gun about Lhota is not that issue, on which he is no worse than anyone else. Rather, it’s that Lhota hid the fact of the cost overrun from the MTA board. Per the Journal:

On Monday, Carl Weisbrod, a commissioner who represents New York City, said the program was “ill-conceived,” and that he is glad it has come to an end.

“I don’t know when the MTA management realized that the program had run out of money but it would’ve been helpful to have informed the board when this matter was under discussion,” he said.

Mr. Lhota said he was aware of the increased costs last year, but he chose not to mention it until now. “I didn’t think it was relevant to the debate,” he said.

An alternative way to phrase Lhota’s own words is that he is concealing critical information from the public relevant to public spending priorities. In other words, he is defrauding the public when it comes to costs. Previously he had been merely making excuses for high construction costs (e.g. saying New York, founded in the 17th century, is old, and thus naturally has higher costs than cities founded in the Middle Ages or even in Antiquity). But now it turns out that he’s not only trying to deflect criticism, but is actively putting obstacles in front of board members, journalists, and ordinary citizens who want to discuss MTA capital expansion.

Absent democratic mechanisms for oversight of the state, the state will not engage in cost-effective projects. We know this, because the part of public policy most insulated from public criticism, the military and security in general, is the most bloated. The US is wasting a trillion and a half dollars on the F-35, and allies like Israel are wasting money buying this jet from the US military industry. It’s hard to question the costs when overconfident military commanders say “this is necessary for national security.” The intelligence community is even worse, with self-serving slogans like “our successes are private and our failures are public.”

Evidently, facing criticism over costs, domestic agencies portray their projects as necessary rather than useful, hence the weak claims that Gateway is required to avoid shutting down rail service across the Hudson. My specific criticism of the argument that Gateway is required is that the study recommending long-term shutdowns of the existing tunnels did not even attempt to provide a comparative cost of maintaining the tunnels on nights and weekends as is done today. An informed public can more easily demand an end to bad investments, and specific interest groups can highlight how they are harmed by bad spending: the Journal article mentions disability rights advocates demanding that the MTA instead spend money on putting elevators at stations to make them accessible to people in wheelchairs.

The station renovations are especially at risk of being canceled if an informed public finds their costs offensive. The benefits include better maintenance standards, but those are almost self-evidently useful but not necessary. Activists can complain about costs or demand that the money be spent elsewhere.

In Astoria, activists complain that the MTA is renovating stations at a cost of $40 million per station without even installing elevators for accessibility. In London, the cost of the Step-Free Access program is £200 million for 13 stations, or about $20 million per station, and in Paris, where only Metro Line 14 and the RER A and B are accessible, disability rights activists estimate the cost of making the remaining 300 stations accessible at €4-6 billion. This is profoundly different from the situation with tunneling costs, where London has a large premium over Paris and New York has a large premium over London. It is likely that New York can install elevators at the same cost of its top two European peers if it puts its mind to it.

However, such investments are not possible under the current leadership. If a hack like Lhota stays in charge of the MTA, there is not going to be transparency about contracting and about costs, which means that small overruns can blow out of proportion before anyone notices. In such an environment, high costs are not surprising. If New York State is interested in good, cost-effective transit, it will get rid of Lhota and replace him with an experienced transit manager with a good history regarding cost control and respect for the democratic process.

Construction Costs and Experience

The most persistent criticism I have heard of my writings on construction costs, coming from YIMBY Princeton, is the importance of gradual expertise and experience. Against my claim that Americans build subways for higher costs than the rest of the world due to poor management practices, regulations, and procurement, and scope creep, YIMBY Princeton says that high costs are a result and not a cause of the rarity of American subway investment. I believe that high US costs are endogenous and therefore the US is reluctant to fund rail transit; he believes that disinterest in transit is endogenous and if the US were willing to build more rail lines, then construction costs would naturally go down through economies of scale and steady accumulation of project management expertise. I promised last year that I would go over his argument more carefully, and am going to do so in this post.

The obvious difficulty with this debate is that we agree there is negative correlation between construction costs and the extent of construction, and disagree on causation. Wikipedia lists 55 countries with metro systems, with a handful more with under-construction metros, but this is not enough of a dataset for large-n studies. There are too many control variables – for example, it’s easier to build the first subway line than the tenth, which reduces the proper comparisons for New York to a handful of large cities. Instead, the only real way to figure out what causes what is to rely on a handful of natural experiments.

I can come up with a number of natural experiments. One is ambiguous about causation: the role of poor project management in the high construction costs in Boston and Paris. The others all suggest that high costs are endogenous to the US, rather than unwillingness to build subway tunnels. These include the history of construction costs in New York, London, and Paris in the 1930s; the construction costs in London today; and the history of construction costs in Seoul from the 1970s to the present.

Project management

I know of two overpriced rail extensions blamed explicitly on poor project management: the Green Line Extension in Boston, and Grand Paris Express. As I explained in CityLab a few months ago, the GLX was budgeted at $3 billion for just 7.5 km of light rail trench in preexisting open cuts, but the MBTA cut this to $1.1 billion in actual construction plus $1.2 billion in rolling stock and sunk costs through hiring a more experienced project manager. In Paris, one of the reasons the Cour des Comptes cited in its report about the cost overrun is lack of experience in managing such a large project; as a result, the 200 km system, with 160 km underground, is now up to €35 billion.

The problem is that even with better cost control, Boston’s construction remains pricey. At $150 million per km, GLX is expensive for a line in a preexisting right-of-way, and not far behind GPX’s $220 million per km for an 80% underground network. While both Boston and Paris can expect future construction to be cheaper if they apply the lessons of GLX and GPX cost overruns, their absolute costs remain different, with Boston spending more per unit than Paris. At best this is neutral between my explanation and that of YIMBY Princeton.

Construction costs, dieselpunk edition

New York’s subway construction costs have risen since the start. In 1900-4, the First Subway cost $32 million for 22 km of subway and 1 km of viaduct (namely, the 125th Street viaduct on today’s 1 train), and another $3 million for 9 km. In today’s money, this is $39 million per km underground and $9 million per km elevated. JRTR has some statistics for the Dual Contracts, built in the 1910s and early 20s, and the IND, built in the 1930s. The Dual Contracts cost $366 million, equivalent to around $8 billion today; the total route-length added was about 180 km, of which 70 km was underground, consistent with a cost of about $80 million per underground km. Then the IND cost $815 million, equivalent to about $14 billion today, for 97 route-km, practically all underground, or about $140 million per km.

The projected cost of Second Avenue Subway kept rising. In 1929 the projection was $86 million, or about $1.2 billion in today’s money, or $90 million per km; this was before the IND cost overruns materialized (at a time of general deflation). In 1939 it was up to $249 million, or $4.2 billion today, about $320 million per km; by 1949, it had crept up to $500 million, or $5 billion today and $390 million per km. Put another way, WW2-era America, a country that had just built massive public works in the Depression as well as the war, including the IND and Chicago’s two subway lines through the Loop, was already projecting a higher per km cost than is routine in nearly the entire world today. Moreover, the plan was to build Second Avenue Subway cut-and-cover, a technique that is cheaper today than the deep boring typical of comparable infill subways in the first world.

I have less data than I’d like for other cities’ construction costs in the interwar era, but where they exist, they are a fraction of New York’s. The London Underground extension to Cockfosters in the Depression cost £4m for 12 km, 60% underground, per Wikipedia. In today’s money it’s $45 million per underground km. In Paris, there was little growth in real costs between 1913 and 1930: according to a presentation by Pascal Désabres, construction costs in today’s money in both 1913 and 1930 were about €23 million per km, or about $29 million per km.

London’s mounting costs

In the 1930s, London built an Underground extension for $45 million per km. After the war, it could no longer do so. According to numbers in the Financial Times, the Victoria line cost £4.5 million per km in the 1960s, all underground, which is about $110 million per km in today’s money, while the Jubilee line, built in the 1970s, cost about $250 million per km.

The Victoria and Jubilee lines were more complex projects than the Cockfosters extension, going under older Underground lines. The Jubilee line also included the construction of a transfer station with the Northern and Bakerloo lines at Charing Cross, whereas previously they only connected at the next two stations, Embankment and Waterloo. However, the construction technique, the tunnel-boring machine, is one that is supposed to have a much smaller city-center premium over outlying construction, since there is no surface disruption.

But whereas the Victoria and Jubilee lines had excuses for their high costs, more recent Underground extensions do not. In the 1990s, the Jubilee line extension cost around $500 million per km in today’s money, going under a few older Underground lines and crossing the Thames four times (in an environment with not much underwater premium) but mostly extending the system to the east, to previously underserved areas like Canary Wharf. The under-construction Battersea extension, crossing under one older line and serving a relatively undeveloped area at Battersea Power Station, is about $550 million per km. The next Underground extension under discussion today, that of the Bakerloo line to Lewisham, is budgeted at £3.1 billion over 7 km, or about $620 million per km, crossing under no Underground lines and largely following a wide road.

Under YIMBY Princeton’s theory, London’s construction costs should be decreasing as it obtains more experience tunneling in a constrained urban area with millennium-era sensitivity to environmental impact like noise. But on the contrary, costs keep growing.

Seoul’s low costs

If London is the expensive city that should under YIMBY Princeton’s theory get cheaper but isn’t, Seoul is the cheap city that should have been expensive in the 1980s but wasn’t. JRTR has data from the 1970s to the 1990s: after an increase at the beginning, Seoul’s construction costs stabilized in the 1980s and 90s at about $80 million per km in constant dollars in today’s money. These costs seem to persist today, judging by the Sin-Bundang Line, which cost 1,169 billion won for 18 km, converting to about $90 million per km in PPP dollars.

Seoul is consistent with the theory that costs are endogenous to a city or country. There is high correlation between the construction costs of different lines within the same city: having set non-US records with the Jubilee line extension, London keeps building very expensive Underground extension of the Northern and Bakerloo lines; Paris is spending around $250 million per underground km on a number of Metro extensions; Seoul keeps building subways at just under $100 million per km.

New Hudson Tunnels Are Canceled. Again.

Amtrak’s Gateway project, spending $30 billion on new tunnels from New Jersey to Penn Station, just got its federal funding yanked. Previously the agreement was to split funding as 25% New York, 25% New Jersey, 50% federal; the states had committed to $5.5 billion, which with a federal match would build the bare tunnels but not some of the ancillary infrastructure (some useful, some not).

When Chris Christie canceled ARC in 2010, then estimated at $10-13 billion, I cheered. I linked to a YouTube video of the song Celebration in Aaron Renn‘s comments. ARC was a bad project, and at the beginning Gateway seemed better, in the sense that it connected the new tunnels to the existing station tracks and not to a deep cavern. But some elements (namely, Penn Station South) were questionable from the start, and the cost estimate was even then higher than that of ARC, which I attributed to both Amtrak’s incompetence and likely cost overruns on ARC independent of who managed it.

But I’m of two minds about to what extent good transit advocates should cheer Gateway’s impending demise. The argument for cheering is a straightforward cost-benefit calculation. The extra ridership coming from Gateway absent regional rail modernization is probably around 170,000 per weekday, a first-order estimate based on doubling current New Jersey Transit ridership into Penn Station. At $40,000 per weekday rider, this justifies $7 billion in construction costs, maybe a little more if Gateway makes it cheaper to do maintenance on the old tunnels. Gateway is $30 billion, so the cost is too high and the tunnel should not be built.

Moreover, it’s difficult to raise the benefits of Gateway using regional rail modernization. On the New Jersey side, population density thins fast, so the benefits of regional rail that do not rely on through-running (high frequency, fare integration, etc.) are limited. The main benefits require through-running, to improve access on Newark-Queens and other through-Manhattan origin-destination pairs. Gateway doesn’t include provisions for through-running – Penn Station South involves demolishing a Manhattan block to add terminal tracks. Even within the existing Penn Station footprint, constructing a new tunnel eastward to allow through-running becomes much harder if the New Jersey Transit tracks have heavy terminating traffic, which means Gateway would make future through-running tunnels more expensive.

But on the other hand, the bare tunnels are not a bad project in the sense of building along the wrong alignment or using the wrong techniques. They’re just extremely expensive: counting minor shoring up on the old tunnels, they cost $13 billion for 5 km of tunnel. Moreover, sequencing Gateway to start with the tunnels alone allows dropping Penn South, and might make it possible to add a new tunnel for through-running mid-project. So it’s really a question of how to reduce costs.

The underground tunneling portion of Second Avenue Subway is $150 million per km, and that of East Side Access is $200 million (link, PDF-p. 7). Both figures exclude systems, which add $110 million per km on Second Avenue Subway, and overheads, which add 37%. These are all high figures – in Paris tunneling is $90 million per km, systems $35 million, and overhead a premium of 18% – but added up they remain affordable. A station-free tunnel should cost $350 million per km, which has implications to the cost of connecting Penn Station with Grand Central. Gateway is instead around $2 billion per km.

Is Gateway expensive because it’s underwater? The answer is probably negative. Gateway is only one third underwater. If its underwater character alone justifies a factor of six cost premium over Second Avenue Subway, then other underwater tunnels should also exhibit very high costs by local standards. There aren’t a lot of examples of urban rail tunnels going under a body of water as wide as the Hudson, but there are enough to know that there is not such a large cost premium.

In the 1960s, one source, giving construction costs per track-foot, finds that the Transbay Tube cost 40% more than the bored segments of BART; including systems and overheads, which the source excludes, BART’s history gives a cost of $180 million, equivalent to $1.38 billion today, or $230 million per km. The Transbay Tube is an immersed tube and not a bored tunnel, and immersed tubes are overall cheaper, but a report by Transport Scotland says on p. 12 that immersed tubes actually cost more per linear meter and are only overall cheaper because they require shorter approaches, which suggests their overall cost advantage is small.

Today, Stockholm is extending the T-bana outward in three direction. A cost breakdown per line extension is available: excluding the depot and rolling stock, the suburban tunnel to Barkarby is $100 million per km, the outer-urban tunnel to Arenastaden in Solna is $138 million per km, and the part-inner urban, part-suburban tunnel to Nacka is $150 million per km. The tunnel to Nacka is a total of 11.5 km, of which about 1 is underwater, broken down into chunks using Skeppsholmen, with the longest continuous underwater segment about 650 meters long. A 9% underwater line with 9% cost premium over an underground line is not by itself proof of much, but it does indicate that the underwater premium is most likely low.

Based on the suggestive evidence of BART and the T-bana, proposing that bare Hudson tunnels should cost about $2-2.5 billion is not preposterous. With an onward connection to Grand Central, the total cost should be $2.5-3 billion. Note that this cost figure does not assume that New York can build anything as cheaply as Stockholm, only that it can build Gateway for the same unit cost as Second Avenue Subway. The project management does not have to be good – it merely has to be as bad as that of Second Avenue Subway, rather than far worse, most likely due to the influence of Amtrak.

The best scenario coming out of canceling Gateway is to attempt a third tunnel project, this time under a government agency that is not poisoned by the existing problems of either Amtrak or Port Authority. The MTA could potentially do it; among the agencies building things in the New York area it seems by far the least incompetent.

If Gateway stays as is, just without federal funding, then the solution is for Amtrak to invest in its own project management capacity. The cost of the Green Line Extension in Boston was reduced from $3 billion to $2.3 billion, of which only $1.1 billion is actual construction and the rest is a combination of equipment and sunk cost on the botched start of the project; MBTA insiders attribute this to the hiring of a new, more experienced project manager. If Gateway can be built for even the same unit cost as Second Avenue Subway, then the existing state commitments are enough to build it to Grand Central and still have about half the budget left for additional tunnels.

The RPA Construction Cost Report

A much-awaited Regional Plan Association report about construction costs in New York has come out, as a supplement to the Fourth Regional Plan, and I’m unimpressed. I thought that I would either enjoy reading the RPA’s analysis, or else be disappointed by it. Instead, I’ve found myself feeling tepid toward most of the analysis; my objections to the report are that its numbers have serious mistakes, that the recommendations at the end conflict with the analysis, and that it seems to overvalue other English-speaking countries, even when their construction costs are the highest in the world outside the US.

The big contrast is with Brian Rosenthal’s expose in the New York Times. The main comparison city to New York there is Paris, where the extension of Metro Line 14 resembles New York’s subway extensions; for the article, Brian talked to construction managers here, and either visited the site himself or talked to people who did, to compare the situation with that of New York. As a result, I learned things from Brian’s article that I did not know before (namely, that the excavation per station for the Line 14 extension wasn’t less voluminous than for Second Avenue Subway). The RPA report gives a few details I wasn’t familiar with, such as escalators’ share of construction costs, but nothing that seems big.

I feel like I slag on the RPA a lot nowadays – it started with their report from three years ago about Outer Borough transit and continued with their wrong approach to Triboro, but more recently I didn’t think much of their take on suburban TOD, or the Gateway project, or the Fourth Regional Plan in general. This isn’t out of malice or jealousy; when I talked to Tom Wright six months ago I sympathized with the political constraints he was operating under. The problem is that sometimes these constraints lead either to unforced errors, or to errors that, while I understand where they come from, are big enough that the organization should have pushed and made sure to avoid them. In the case of the construction cost report, the errors start small, but compound to produce recommendations that are at times counterproductive; agency officials reading this would have no way of reducing costs.

Mistakes in the Numbers

The RPA is comparing New York’s costs unfavorably with those of other cities around the world, as well as one American city (Los Angeles). However, at several points, the numbers appear different from the ones I have seen in the news media. Three places come to mind – the first is a nitpick, the second is more serious but still doesn’t change the conclusions, the third is the most egregious in its implications.

The first place is right at the beginning of the report. In the executive summary, on page 2, the RPA gives its first example of high New York costs:

The Second Avenue Subway (SAS), for example, has the distinction of being the world’s most expensive subway extension at a cost of $807 million per track mile for construction costs alone. This is over 650% more per mile than London’s Northern Line extension to Battersea — estimated at $124 million per track mile.

Both sets of numbers are incorrect – in fact, contradicted by the rest of the document. SAS is $1.7 billion per route-km, which is $850 million per track-km. The Northern line extension to Battersea is also much more expensive. I can’t tell whether these figures are missing something, such as stations or overheads, but as headline numbers, they’re both lowballed.

The second place is when the report discusses station construction costs. Not having seen any advance copy, I wrote about this issue two weeks ago, just before the report came out: the three new SAS stations cost $821, $649, and $802 million, according to the Capital Program Dashboard. In contrast, on pp. 16-17, the RPA gives lower figures for these stations: just $386 million, $244 million, and $322 million. The RPA’s source is “Capital Construction Committee reports,” but my post on station costs looked at some of those and found costs that are not much lower than those reported in the Dashboard. The RPA figures for the last two stations, 86th and 72nd, seem close to the costs of finishes alone, and it’s possible that the organization made a mistake and confused the cost of just finishes (or perhaps just excavation) with the total cost, combining both excavation and finishes.

With the correct costs, the difference from what Paris spends on a station (about $110 million on average) seems so stark that the recommendations must center station construction specifically, and yet they don’t.

The third and most problematic mistake is table 10 on page 50, which lists a number of subway projects and their costs. The list is pretty short, with just 11 items, of which 3 are in New York, another is in Los Angeles, one is in Toronto, and 2 are in London. The Toronto project, the Spadina subway extension to Vaughan, and one of the London projects, the Northern line extension, are both lowballed. The RPA says that the Northern line extension’s cost is $1.065 billion, but the most recent number I’ve seen is £1.2 billion, which in PPP terms is $1.7 billion. And the Vaughan extension, listed as $1.961 billion in the report, is now up to C$3.2 billion, about $2.55 billion in PPP terms. Perhaps the RPA used old numbers, before cost escalations, but in such a crucial report it’s important to update cost estimates even late in the process.

But most worryingly, the costs on table 10 also include mistakes in the other direction, in Paris and Tokyo. The cost estimate listed for Line 14 South in Grand Paris Express is $4.39 billion. But the Cour des Comptes’ report attacking Grand Paris Express’s cost overruns lists the line’s cost as only €2.678 billion, or about $3.3 billion; this is in 2012 euros, but French inflation rates are very low, well below 1% a year, and at any rate, even applying American inflation rates wouldn’t get the cost anywhere near $4 billion. In Tokyo, the RPA similarly inflates the cost of the Fukutoshin Line: it gives it as $3.578 billion, but a media report after opening says the cost was ¥250 billion, or about $2.5 billion in today’s PPP conversion, with even less inflation than in France.

I can understand why there would be downward mistakes. Reports like this take a long time to produce, and then they take even longer to revise even after they are supposedly closed to further edits; I am working on a regional rail report for TransitMatters that has been in this situation for three months, with last-minute changes, reviews by stakeholders, and printing delays. However, the upward mistakes in Paris and Tokyo are puzzling. It’s hard to explain why, since the RPA’s numbers are unsourced; it’s possible they heard them from experts, but didn’t bother to write down who those experts were or to check their numbers.

The Synthesis Doesn’t Follow the Analysis

Manuel Melis Maynar’s writeup in Tunnelbuilder about how as CEO of Madrid Metro he delivered subway construction for, in today’s money, around $60 million per km, includes a number of recommendations. The RPA report cites his writeup on several occasions, as well as his appearance at the Irish Parliament. It also cites secondary sources about Madrid’s low construction costs, which appear to rely on Melis’s analysis or at least come to the same conclusions independently. However, the RPA’s set of recommendations seems to ignore Melis’s advice entirely.

The most glaring example of this is design-build. Melis is adamant that transit agencies separate design from construction. His explanation is psychological: there are always some changes that need to be made during construction (one New York-based construction manager, cited on p. 38 of the RPA study, says “there is no 100% design”), and contractors that were involved in the design are more likely to be wedded to their original plans and less flexible about making little changes. This recommendation of Melis’s is absent from the report, and on the contrary, the list of final recommendations includes expansion of design-build, a popular technique among reformers in New York and in a number of English-speaking cities.

Another example is procurement. I have heard the same explanation for high New York costs several times since I first brought up the issue in comments on Second Avenue Sagas: the bidding process in New York picks the lowest-cost proposal regardless of technical merit (Madrid, in contrasts, scores proposals 50% on technical merit, 30% on cost, and 20% on speed), and to avoid being screwed by dishonest contractors, the state writes byzantine, overexacting specs. As a result, nobody wants to do business with public works in New York, which means that in practice very few companies bid, leading to one-bid contracts. Brian’s article in the New York Times goes into how contractors have an MTA premium since doing business with the MTA is so difficult, and there’s also less competition, so they charge monopoly rates.

The RPA report’s analysis mentions this (pp. 3-4):

In addition, the MTA’s practice of selecting the lowest qualified bidder, even though they are permitted to issue Requests-for-Proposals, has resulted in excessive rebidding and the selection of teams that cannot deliver, resulting in millions of dollars in emergency repairs.

However, the list of recommendations at the end does not include any change to procurement practices to consider technical merit. The recommendations include post-project review for future construction, faster environmental review, reforms to labor rules, and value capture, but nothing about reforming the procurement process to consider technical merit.

Finally, the report talks about the problem of change orders repeatedly, on pp. 3, 15-16, and 38-39, blaming the proliferation of change orders for part of the cost escalation on SAS. Melis addresses this question in his writeup, saying that contracts should not be awarded for a lump sum but rather be itemized, so that change orders come with pre-agreed costs per item. None of this made it to the final recommendations.

There’s a World Outside the Anglosphere

If the report’s recommendations are not based on its own analysis, or on correct construction cost figures, then what are they based on? It seems that, like all failed reform ideas around the US, the RPA is shopping for ideas from other American cities or at least English-speaking ones that look good. Its recommendations include “adopt London’s project delivery model” and “expand project insurance and liability models,” the latter of which is sourced to the UK and Australia. Only one recommendation so much as mentions a non-English-speaking city: “develop lessons learned and best-practice guidance as part of a post-project review” mentions Madrid in passing, but focuses on Denver and Los Angeles.

This relates to the pattern of mistakes in the cost figures. Were the numbers on table 10 right, the implication would be that London, Paris, and Tokyo all have similar construction costs, at $330, $350, and $400 million per km, and Toronto is cheaper, at $230 million per km. In this situation, London would offer valuable lessons. Unfortunately, the RPA’s numbers are wrong. Using correct numbers, London’s costs rise to $550 million per km, while those of Paris and Tokyo fall to $260 and $280 million. Toronto’s costs rise to $300 million per km, which would be reasonable for an infill subway in a dense area (like the Fukutoshin Line and to some extent the Metro Line 14 extension), but are an outrage for a suburban extension to partly-undeveloped areas.

Using correct numbers, the RPA should have known to talk to people in countries that don’t speak English. Many of the planners and engineers in those countries speak English well as a second language. Many don’t, but New York is a large cosmopolitan city with immigrants with the required language skills, especially Spanish.

Nonetheless, the RPA report, which I am told cost $250,000 to produce, does not talk to experts in non-English-speaking countries. The citations of Melis are the same two English-language ones I have been citing for years now; there is no engagement with his writings on the subject in Spanish or his more recent English-language work (there’s a paper he coauthored in 2015 that I can’t manage to get past the paywall update: kind souls with academic access sent me a copy and it’s not as useful as I’d hoped from the abstract), nor does the RPA seem to have talked to managers in Madrid (or Barcelona) today. Across more than 200 footnotes, 30-something are sourced to “expert interviews,” and of those all but a handful are interviews with New York-based experts and the rest are interviews with London-based ones.

As a result, while the report is equipped to explain New York’s internal problems, it fails as a comparative piece. The recommendations themselves are primarily internal, based on things Americans have been discussing among themselves for years: streamlining environmental review, simplifying labor rules, expanding design-build.

The labor reforms mentioned include exactly one specific case of excessive staffing, reported in the New York Times (and, beforehand, on an off-hand remark by then-MTA Capital Construction chief Michael Horodniceanu), about the number of workers it takes to staff a tunnel-boring machine. The New York Times article goes into more detail about the entire process, but the RPA report ignores that in favor of the one comparison that had been going around Transit Twitter for years. Instead of proposing specifics for reducing headcounts, the report talks about changing the way workers are paid for each day, relying on internal reforms proposed by people dissatisfied with the unions rather than on any external analysis.

The Cycle of Failure

I’ve been reading policy papers for maybe a decade – mostly American, a few Israeli or Canadian or British or French. There’s a consistent pattern in that they often treat the practices of what they view as a peer city or country as obvious examples of what to do. For example, an American policy paper on Social Security privatization might explain the Chilean system, and recommend its implementation, without much consideration of whether it’s really best industry practice. Such papers end up at best moving sideways, and at worst perpetuate the cycle of failure, by giving governments the appearance of reform while they in fact cycle between bad options, or occasionally stumble upon a good idea but then don’t understand how to implement it correctly.

If New York wants to study whether design-build is a good idea, it’s not enough to put it in the list of recommendations. It needs to do the legwork and read what the best experts say (e.g. Melis is opposed to it) and look at many cities at once to see what they do. I would feel embarrassed writing a long report like this with only 7 case studies from outside the US. I’d want to examine many more: on the cheap side, Stockholm, Milan, Seoul, Barcelona, Madrid, Athens, Naples, Helsinki; on the expensive side, London, Singapore, Hong Kong, Toronto, Melbourne, Munich, Amsterdam; in between, Paris, Tokyo, Brussels, Zurich, Copenhagen, Vienna. On anything approaching the RPA’s budget for the paper, I’d connect with as many people in these places as I could in order to do proper comparative analysis.

Instead, the RPA put out a paper that acknowledges the cost difference, but does not make a real effort to learn and improve. It has a lot of reform ideas, but most come from the same process that led to the high construction costs New York faces today, and the rest come from London, whose construction costs would astound nearly everyone in the world outside the US.

One of the things I learned working with TransitMatters is that some outside stakeholders, I haven’t been told who, react poorly to non-American comparison cases, especially non-English-speaking ones. Ignorant of the world beyond their borders, they make up excuses for why knowledge that they don’t have is less valuable. Even within the group I once had to push back against the cycle of failure when someone suggested a nifty-looking but bad idea borrowed from a low-transit-use American city. The group’s internal structure is such that it’s easy for bad ideas to get rejected, but this isn’t true of outside stakeholders, and from my conversation with Tom Wright about Gateway I believe the RPA feels much more beholden to the same stakeholders.

The cycle of failure that the RPA participates in is not the RPA’s fault, or at least not entirely. The entire United States in general and New York in particular is resistant to outside ideas. The political system in New York as well as the big nonprofits forms an ecosystem of Americans who only talk to other Americans, or to the occasional Canadian or Brit, and let bad ideas germinate while never even hearing of what best industry practices are. In this respect the RPA isn’t any worse than the average monolingual American exceptionalist, but neither is it any better.